Calculated skip capacity based on typical mine hoisting …

Calculated skip capacity based on typical mine hoisting system parameters for vertical shaft drum winders. The family of curves show the effect of reductions in rope mass per …

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Design of a Hoisting System for a Small Scale …

In the coal mine industry, dust problem exists in every segment of the whole production process, including the mining process, the transfer process, and the processing (Bao et al. 2018;Nie et al ...

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completion in Mufulira

Home Zambia's Mines Y ... Perhaps the most awe-inspiring sight at Mufulira Deeps is the winder house, which houses the massive winder drums and cables that hoist both the miners and the copper ore from underground. The two drums are 5.7 metres in diameter, three times the height of the average huma n being; the steel rope that ...

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Mine Winder Drives in Integrated Copper Complex

Technical Considerations in Mine Winder Drive Selection. Few technical considerations are essential in the selection of winder drive. Usually, the stress is given on the five factors outlined below before selecting a suitable drive after knowing the production target to be achieved. (a) Kinematic calculation for the hoist motor from the basic ...

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Lightweight ropes for lifting applications

Empty Skip Mass Rock Payload The static factor of safety (SF) equation which is dependant on the maximum sus-pended rope length (L) represents the latest technology for the South African mining industry, SANS (2000). The skip factor of 0.7 (f skip) is a typical value for rock skips such as are used with drum winders.

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Part 1: General requirements

In the case of sheaves for vertical shaft drum winders, using triangular strand ropes, usual D/d ratios range from 70:1 to 100:1. Further guidance is given in respect to friction winders in TRG: Powered winding systems – Part 3: Vertical shaft winders (drum, friction, shaft sinking and emergency winders).

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Part 5: Winder control systems

Winder control systems should have facilities that enable the calling and sending of a conveyance. The location of these facilities is dependent on the operational requirements of the mine. Visual and audible signalling systems must be provided at all shaft/drift entry points and within all conveyances.

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Optimal hoist scheduling of a deep level mine twin rock winder …

The schematic layout in Fig. 1 is of a typical deep level ore transport system of which the most critical component is the rock winder. The blasted rock from the reefs is transported to the shaft area via orepasses, crushers and conveyor belts feeding flasks that weigh off a set payload to be loaded into the skips in which the rock is hoisted to surface …

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Winding rope safety factors used in leading mining countries

In the USA the safety factors vary between 4 and 8 for new ropes and between 3.6 and 6.4 for ropes to be discarded, depending on shaft depth. The highest value of 13 is required by mining regulations in the USSR for multi-rope hoists transporting personnel in shafts up to 600 m deep. In most countries the safety factors are calculated in ...

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Twiflex Braking Technologies on Mine Winder Applications

Twiflex Model VMS3-SPS caliper brakes installed on a 20 ft. diameter doubledrum, single-clutch hoist at a Canadian gold mine. Installed on many mine hoists worldwide, the VMS3- SPS is an improved design from the VMS family, offering an additional 20% braking force. The spring-applied, hydraulically-released brake offers up to 276 kN braking ...

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Drum winders Rope safety factors and winder rope

Conveying persons or material: The greater of: Capacity factor = 10 Safety factor = 5 at discard Conveying of mineral (rock or ore): The greater of: Capacity factor = 9 Safety factor = 4, 5 at discard Typically, the ropes of a shallow man winder would have been selected to give a capacity factor of 11 so that after an estimated 10% reduction in ...

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TECHNICAL REFERENCE GUIDE POWERED WINDING …

Rope torque factors should be provided and considered wherever there is likelihood of rope torque generation within itself as a result of applied loads during use. This can occur on all winder types. To calculate the torque value for a particular rope size, multiply the nominal rope diameter by the torque factor.

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Dynamic optimization of a mine winder acceleration mode

An optimal acceleration mode of a mine winder was synthesized by the complex integral criterion using the direct variational method. The obtained optimal motion mode is described by continuously ...

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SCIENCE OF MINING MACHINES Recent Developments …

1. DC MINE HOIST DRIVES 1.1. Ward-Leonard Control Method. Ward-Leonard method [4] for winder drive is traditionally very efficient and accurate wide range, speed control method at all operating conditions from no-load to full-load. The speed of the dc motor can be reversed by reversing the excitation of the dc motor.

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Mine hoist systems

ABB has the unique capability to design, supply, install and provide long-term service and support of entire mine hoist mechanical and electrical systems. We supply friction hoists as well as drum hoists of various types. We also supply the shaft equipment necessary for productive hoisting processes. ABB mine hoist solutions provide low life ...

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mine winder skip factor

mine winder skip factor. The National Committee PDF file. and an explanation of the Reserve Factor concept are in section 1 Part 1B Since the publication of Part 1 a draft of the design guide prepared by the National Coal Board and SMRE has been issued to the Health and Safety Executive and British suppliers of winding engines and brake gear ...

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Design of a Hoisting System for a Small Scale Mine☆

Keywords: Hoist, small scale mine, design, cost, rope, winder, electric motor 1. Introduction With mining increasingly becoming a main contributor to economy, it has become necessary to improve mining so as to harvest greater benefits. In many small scale mines, productivity hence economic growth is being hampered by * …

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Safety Considerations For Mine Hoisting Systems

Mine Hoisting Systems. Paper Prepared by: Mr Richard Jackson Managing Director MAMIC Pty Ltd Level 2, 12 Cribb Street P O Box 1625. MILTON QLD 4064. Tel: 07 3858 6900 …

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Types of mine hoists

mines, it is not applicable for use in coal mines. Case studies: China and South Africa. As mine hoists are a significant capital investment, efficient, safe and reliable systems are of vital . importance to coal mining companies. Since most coal mines are at depths of 600 - 1200 m, friction hoists are the first choice worldwide, except in the ...

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Mine hoisting in deep shafts in the 1 half of 21 Century

Key words: deep shaft, mine hosting, Blair winder, rope safety factor, drum sizing, skip factor. Introduction. The mineral deposits are exploited on deeper and deeper levels. In …

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D. C. drives for winders | SAIEE Journals & Magazine | IEEE …

It is generally accepted that the type of control obtainable with the Ward-Leonard drive is the most suitable for mine winder operation and all developments on other electrical drives for winder have striven to achieve a similar control. There are, however, a number of other factors which affect the decision on the type of drive to use on any particular …

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Improving energy efficiency on MG-set driven mine …

Winder number one is a 2 000 kW rated mine winder and it draws a steady 440 kVAr worth of reactive load regardless of its usage. At idle times, over 300 kVAr load can be shed. Secondly, loads like the ventilation fan (around 30 kW or more) consume about the same level of mechanical power as does a spin-ning MG-set at idle.

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Sinking equipment. Double-drum mine winders

Double-drum mine winders. DOUBLE-DRUM MINE WINDERS WITH GEARLESS DRIVES Technical characteristics Type of mine winder D, mm B, mm n of rope layers Р st, kN no more than Р, kN no more than V, m/s no more than Weight, t 2Ц-5х2,4 5000 2400 1 280 210 14 118 2Ц-5х2,4Д 5000 2400 2 280 210 14 130

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GAP 502 Discard criteria for mine winder ropes – MHSC

Gap 502 Discard criteria for mine winder ropes Report.pdf. OVERVIEW. The Mine Health and Safety Council is a national public entity (Schedule 3A) established in terms of the Mine Health and Safety Act, No 29 of 1996, as amended... Read More. FRAUD HOTLINE. Stop Fraud, Corruption and Theft CALL 0800005924

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ABB launches next-generation mine hoist control system

New ABB Ability™ NGX Hoist Control can adapt to any hoist and replace older and third-party systems, offering more flexibility than ever. The launch comes 130 years after ABB's first electrical motor for a mine hoist was commissioned in Sweden in 1891. ABB announces the launch of ABB Ability™ NGX Hoist Control, a global control …

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Part 5: Winder control systems

Winder control systems should have facilities that enable the calling and sending of a conveyance. The location of these facilities is dependent on the operational …

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Physical modeling of a skip pneumatic winder

The analytical phase of research on mine skip pneumatic winders has been passed, so the theoretical provisions have to be tested by the methods of physical modeling which is aimed at confirming ...

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Method for calculating a two-drum mine winder

The methodology includes the calculation of the stress-strain state of the elements of the winding drums using the finite element method and allows using the obtained numerical data to simulate ...

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42 IN-SITU NONDESTRUCTIVE ASSESSMENT OF A …

IN-SITU NONDESTRUCTIVE ASSESSMENT OF A WINDER ROPE OF A COAL MINE Dr. Debasish Basak 1 and Ms. Bubun Das 2 1 Senior Principal Scientist & Head, ... Journal Impact Factor (2012): 3.8071 (Calculated by GISI) IJMET ... skip winders). Mine winders are designed for installation in the vertical and sloping mine

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